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igus® Sp. z o.o.

ul. Działkowa 121C

02-234 Warszawa

Fon +48 22 863 57 70

Fax +48 22 863 61 69

Change now: motion plastics® from igus® – simply last longer!

Corrosion-free, robust and reliable

igus® e-chains® are already in use today in tens of thousands of applications – They guide and protect cables and hoses on oil platforms, in steelworks and in other heavy machinery. They have a modular design and are therefore easy to install. They are media-friendly and suitable for large, heavy and stiff cables and hoses. Our e-chains® withstand hot chips with temperatures up to +850° C .
 
Many arguments speak for the use of energy chains of high-performance plastics for moving applications, particularly in the heavy-duty area.
 

Strong and flexible

Hot chips up to 850 °C

Fill weights up to 600 kg/m

90.000 types from stock

100% corrosion-free

Quick assembly

Easy filling

Low weight

Quiet operation

Low vibration

Maintenance-free

100% lubrication free

Circular movements possible

Cable drum without slip ring

80% reduction of process costs

Cables with 36 months guarantee

75% decrease in drive energy

Online calculation available

CAD download possible

Cost-effective

Assembled on request

Worldwide service

Delivery service from 24h

Application examples for heavy duty

Ejection belts

The conveyor belt conveys highly flammable sulphur and transports it to its destination in the harbour area.

Ejection belts    

Energy chain in open-air storage facility for alumina production

Design and installation of a roller energy chain for outdoor use on a bauxite stockpile - an environment with extremely harsh ambient conditions.

Energy chain in open-air storage facility for alumina production    

Assembly robot

This robot lifts heavy work pieces weighing up to 1.7 tons.

Assembly robot    

Tunnel building crane

Tunnel construction is generally space constrained, thus requiring compact components.

Tunnel building crane    

Coal transport system

The motors in this system need a large number of cables.

Coal transport system    

Working platform

This new design permits a variety of multiple tunnel construction processing steps to be performed by one machine.

Working platform    

Transporter for steel coils

Heavy steel coils are transported here. The energy supply is recessed into the floor.

Transporter for steel coils    

Casting implements for car rims

Automotive wheels are manufactured here using the gravity die casting process.

Casting implements for car rims    

Zinc electrolysis, bathing halls

The sulfur fumes generated by the electrolysis are highly corrosive and corrode the customer's system. igus® products withstand these extreme conditions.

Zinc electrolysis, bathing halls    

Rocket launch site

The igus® products used are designed for mobile applications in such a way that it features a long life and functions absolutely reliably.

Rocket launch site    

Heavy load transporter

Rugged energy chains are technically and economically the first choice in the construction of an extendable heavy load transporter.

Heavy load transporter    

Najdłuższy przesuw za pomocą e-prowadnika z tworzywa sztucznego

Przesuw e-prowadnika wynoszący 615 m przekracza jak dotąd najdłuższy w porcie w Singapurze.

Najdłuższy przesuw za pomocą e-prowadnika z tworzywa sztucznego    

Taconite mine

The next long distance with a plastic chain: 550 m.

Taconite mine    

Cegielnie

Extreme stressing from tile dus in the building material industry.

Cegielnie    

Budowa dróg

An asphalt finisher applies hot and cold bitumen mixtures. The e-chain® supplies the front area of the vehicle and is exposed to extreme dirt.

Budowa dróg    

Ciężkie wypełnienia

e-chains® for heavy-duty uses: Guiding of the supply cables of a quenching chamber, which moves toward the linked vacuum ovens.

Ciężkie wypełnienia    

Elektrownie

Safe function despite extreme dirt accumulation: Parallel facility in the waste-to-energy plant

Elektrownie    

Elektrownia zasilana odpadami

Safe application of e-chains® in waste incineration plant

Elektrownia zasilana odpadami    

Konstrukcja tuneli

Tunnel boring in defined sections with the assistance of an igus® e-chain system®, which guides the essential hose cables section by section.

Konstrukcja tuneli    

Obróbka stali

Temperatures up to 1200°C or lashing blaze from the oven pose high demands on the plant.

Obróbka stali    

Waste incineration plant

Application of e-chains® in waste incineration plants: Strong dirt with high metal content and 300,000 t waste every year.

Waste incineration plant    

Aplikacje wysokotemperaturowe

igus® roller chain in power plant application: Strong dust, application of the chains in trolley and crane, the crane drive arranged in the opposite direction.

Aplikacje wysokotemperaturowe    

Coal-fired power plant

Operation in severe dust. The energy chains are employed in trolley and crane, the crane drive arranged in the opposite direction.

Coal-fired power plant    

Przemysł morski

High pressure hydraulic hoses + power cables. Extreme weather environment but this chain delivers and delivers.

Przemysł morski    

Elektrownia zasilana węglem

e-chain system® for a coal unloader. Operating since three years without any problem.

Elektrownia zasilana węglem    

Dzwig rozładowujący statki

Zastosowanie systemów e-chain® w rozładowarce statków

Dzwig rozładowujący statki    

Przemysł morski

Tube handling plant provides an igus® plastic e-chain®. e-chain® ensures high stability and reliability in pipehandling.

Przemysł morski    

Konstrukcje stalowe

Extremely difficult conditions: Dirt and dust, heavy filling, long travel and high temperatures. The system functions since 2003.

Konstrukcje stalowe    

Górnictwo

The e-chain® is located in the area of the rotating assembly in a bucket-wheel excavator.

Górnictwo    

Wydobycie węgla brunatnego

The wagon makes a 180° turn and empties into the coal bunker. The energy chain secures the energy supply of the rotating device.

Wydobycie węgla brunatnego    

Composting plant

Heat, abrasive dirt, high atmospheric moisture: These are only some of the ambient conditions in a composting plant.

Composting plant    

Sewage treatment plant

Energy chain system instead of cable drum - Smooth operation at the sewage treatment plant since 2000

Sewage treatment plant    

Excavator

The plain bearings run without lubrication and without significant wear and tear
in the very harsh environmental conditions of construction machinery.

Excavator    

Cięcie rur betonowych

Concrete cutting machine in extremely heavy-duty operation since three years free of maintenance.

Cięcie rur betonowych    

Ship unloader

441 m travel: Reduction of tensile forces by about 75%.

Ship unloader    

Oczyszczalnia ścieków

The used igus® products prove themselves till today and drastically reduce the maintenance input.

Oczyszczalnia ścieków    

Oczyszczalnia ścieków

The existing system with a motor cable drum proved to be not resistant enough in the difficult outdoor environmental conditions, and was replaced by a flizz® system.

Oczyszczalnia ścieków    

Piling and drilling rigs

The driven boring machine produces extremevibrations and heavy soiling duringthe work process.

Piling and drilling rigs    

Narzędzie demontażu

Flexible chainflex® CF9 control cables and various hoses in zig-zag application.

Narzędzie demontażu    

Maintenance-free operation for 8 years

The energy chain employed in 2000 runs smoothly.

Maintenance-free operation for 8 years    

Indoor and outdoor cranes

Outdoor cranes must withstand harsh weather conditions. Indoor cranes also work under alternating moisture influences with simultaneous extremely high temperatures.

Indoor and outdoor cranes    

Deep drilling system TBA

Energy chains in automated deep drilling rig.

Deep drilling system TBA    
Więcej przykładów trudnych aplikacji
 

Norwegia Aplikacja stojąca dla Aker Kværner Maritime Hydraulics AS.
Demontaż platformy WestEdrill.

 

Niemcy Demontaż reaktora badawczego Karlsruhe Demontaż elektrowni atomowej przy pomocy prowadnika zigzag.

 

czechy Lhoist a.s. Modułowa konstrukcja stalowa.

 

czechy W pełni zamkniety system E-Chain w przenosniku węgla.

 

czechy Porici company CEZ a.s.Zasilanie wózka węgla..

 

czechy Maszyna wentylująca w elektrowni.

 

Midland Bricks w Australii jest najwiekszym producentem cegieł na świecie! Trzy prowadniki kabli działały na okragło od 3 lat i wyglądają tak samo jak pierwszego dnia.

 

Maanshan odlewnia stali i żelaza: Wysokie temperatury, duże obciążenia, cięzki pył i duża intensywność pracy.

 

Stahl Donawitz: Wysoka akumulacja brudu podczas skalowania szyn do wytworzenia.

 

Słowacja, fabryka aluminium Brak błędów pracy od ponad 9 lat. Przesuw 62 m, prędkość 0,3 m/s.

 

czechy Maszyna wentylująca w produkcji wapna.

 

Niemcy BASF w Ludwigshafen, od 1998, e-chain®: 4040.32.250.0

 

Austria, Niklasdorf, ABV, elektrociepłownia

 

RTG w Indiach, przesuw: 22 m, e-chain®: 5050.30.550.0, klient: Kalmar, dla ATM

 

Pył gipsowy

 

Suwnica boczna z wykorzystaniem systemu e-chain® Długie przesuwy az do 800 m.

 

Norwegia: e-chain® i chainflex® w myjni ciężarówek. Codziennie w kontakcie z pyłek, kurzem i brudem ulicznym. Kable chainflex® doskonale się spisują.

 

Shagang, stalownia i odlewnia w Chinach. Wysokie temperatury, duże prędkości, cięzki pył i kurz.

 

czechy CEZ a.s. modułowa konstrukcja dla zasilania energią przenosnika węglowego.

 

Długi przesuw w rozładunku.

 

Producent suwnic Noell w Panamie. Aplikacja: RTG, Przesuw: 19,5 m; do 60 m/min.

 

czechy Stocznia Kresice-Loubi; Punkt tankowania statków towarowych.

 

Błoto kompostowe

 

Meishan, stalownia i odlewnia w Nanijang w Chinach. Suwnica, ciężki pył i kurz, wysokie prędkości.

Tested... tested ... tested

igus® experimental laboratory  

igus® operates the largest test laboratory in its industry, with test setups for energy chains, highly flexible cables, plastic bearings as well as plain bearings, ball bearings and linear bearings, lead screw drives, bar stock, etc.

Everything from a single source

igus® Engineering Service  

Reduce your costs for the realization of energy supply systems. We offer tailored solutions for challenging applications worldwide.

Lower process costs online

igus® online tools  

Use one of our many online tools to configure your product as you need it. Reduce your process costs with online tools and many other useful online services.

Further interesting applications from extremely diverse areas can be found here.

NIP: PL 113-21-95-805
Regon 016202613
XIII Wydz. Gosp.
KRS 0000073158
Kapitał Zakładowy 200 000zł, Kapitał wpłacony w całości
Tel. +48(22)8635770
E-mail: info@igus.pl